Pick & Place component feeding using dual feeder
With a redundant AnyFeeder system, synchronized robotics, and adaptive process control, we have realized a highly dynamic pick-and-place solution for injection molding manufacturing.
For a leading manufacturer of injection-molded components, we developed a high-precision pick-and-place solution that enables reliable and flexible component feeding through a redundant AnyFeeder system. In combination with a 6-axis robot from Epson and powerful image processing, a fully synchronized process was created, which is designed for maximum efficiency and quality.
Double flexibility: Two AnyFeeder systems ensure continuous and redundant component separation – ideal for manufacturing processes with a wide range of variants.
Self-optimizing parameters: The feeder settings are statistically monitored and automatically adjusted to ensure consistently high process quality.
Precision in motion: An Epson S5 6-axis robot performs the exact pick-and-place, supported by a Basler ace 2 camera for precise component recognition.
Complete synchronization: Robot, feeder and image processing work in a common control loop – for seamless processes without cycle time losses.
Adaptive process control: Through continuous analysis and optimization of cycle times, the efficiency of the overall system is dynamically increased.
Application video
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I was particularly impressed by the fact that the competent and motivated staff always responded to interim changes to the plan in a friendly, quick, and flexible manner, and that our requested changes were implemented at no additional cost
ID has excellent, motivated, and friendly specialists in manufacturing process automation who know exactly what they're doing. From conception to production, all the experts are in-house, which made working with us much easier.
We supply high-quality components for industrial image processing, which ID uses in special-purpose machine construction. In addition, ID conducts professional training courses for our software at customers' sites, which significantly contributes to the efficient use of the components in automation.
